Preparation Stage 2 : Pre-Expedition

2006 was a busy year, with our participation in the Mongol Rally in our Blue Suzuki SJ410 "Bravo 5", and pulling out all stops to get the house finished and ultimately ready for sale. We decided during the year that time was up for us in the UK, and that our much talked about future move to New Zealand would be sooner rather than later. In addition, our attendance was requested at the wedding of Andy and Jen in New Zealand in February 2007. After some serious thought we decided now was the time to go, and in a very short space of time the house was on the market, notice was handed in at work and return tickets were booked to Auckland via Hong Kong and Los Angeles. We had decided that we would go to NZ then come back to the UK in 2007, in order to properly prepare for our overland trip back again, with departure scheduled for mid to late June.

On arrival back in the UK in March 2007, the serious preparation began, mainly focused on buying kit and prepping the vehicle. After a year and a half sitting on the drive some of the painted steelwork had started to rust. This needed stripping right back and repainting. Many hours were spent on the roll cage, winch bumper, bull bar, snorkel, rear crossmember and fiddliest of all, window grilles. The roof rack was removed, and as parts of this had seriously rusted the decision was made to replace it. Luckily we managed to source an unused second hand rack from our friend Dominic. In the meantime the original rack went to a member of the Camel Trophy Owners Club.

Door bottoms were also touched up to remove signs of oxidation. The load cage had been damaged and weakened over time, so was fully strengthened and refitted. The old cubby box between the front seats was smallish and had the radio fitted in an awkward location, so a new, larger model with a proper radio compartment and a locking lid was constructed and finished in leather. Canvas seat covers were fitted.

The new roofrack was primed and painted black to match the original. New work lights were fitted. An axe mounting kit was added to the roofrack, modified so the axe could be padlocked to the vehicle. The front of the roofrack was modified so that the spot and fog lights could fold down to accomodate the lower level mounting of the roof tent (reducing vehicle height and wind area). A small fridge/freezer was purchased and wired in to the vehicle. An awning was added to the left side of the vehicle.

Lots of rewiring was required to make sure that all circuits were properly connected, and a second battery switch was wired in to enable us to isolate one battery completely to save for starting duties. Low power fluorescent lights were installed to the front and rear compartments, as well as to the roof tent. No point roughing it too much! A special locking cupboard was built for the computer case, and to keep out prying eyes we fitted some blackout curtains around the rear loadspace.

Water supply will be important for the areas we are planning to travel to, so we have had a aluminium water tank made up by a local engineering workshop. This fits in the wheel arch behing the left rear wheel, and holds approximately 40 litres. Tanks can be bought off the shelf, but are very expensive, and having one made was much cheaper. We also have two 20L water jerry cans, and with camelbaks on our seatbacks, can carry about 86 litres when full.

Finally, in the few days before departure, all main fluids and filters were changed. This included engine oil, gearbox and transfer boxes, front and rear differential and the fuel filter. In addition, and reuseable K&N air filter element was fitted, meaning we don't need to carry a bulky replacement or try to find them enroute.

On top of all this, we have had to prepare ourselves, with immunisations and dental checks, and find out as much as we could about visa requirements for all the countries we intend to visit. We needed to arrange both travel and vehicle insurance. Our existing insurance policy could be extended with Green Card cover to Turkey; from there we have arranged an "Expedition" policy with Campbell Irvine.

All of this has taken most of the last three months! It is good to know now, however, that all is ready to go.